1 Important Safety Instructions

1.1 Essential Information

• Use the QS-220-PL only for its intended purpose, according to instructions.

• Unplug the QS-220-PL from the power source if it is not used for an extended period or when there is a need to perform hardware installation, maintenance, servicing or repairs.
• Turn the QS-220-PL off when it is not in use.
• The QS-220-PL was designed for indoor use only - Do not store or use the product outdoors.
• Keep the QS-220-PL away from the heat sources, high humidity, water, and other liquids. Do not store in cold place where condensation may occur.
• Do not disassemble the product. Any tampering with or altering the product will void the warranty, poses a serious risk of electric shock, and may irreparably damage the product.
• Do not cover the vents.
• Keep the power cord plug and the socket dry, clean and dust-free.
• Protect the power cord from damage caused by being stepped on, rubbed against, or pinched.
• Do not use the QS-220-PL if the ambient temperature is below 4° Celsius (39° Fahrenheit) or above 45° Celsius (113° Fahrenheit).
• Do not use the QS-220-PL if it has been damaged, or any component is broken or missing. Please contact technical support.
• Do not use attachments or replacement parts not recommended or approved by the manufacturer. Do not replace the power cables provided with the product. Use certified power and USB cables only.
• Connect the QS-220-PL to a properly grounded outlet only. See grounding instructions in section 2.5.
• If you want to increase safety level of the system, you can add external safety devices. For detailed information check section 6.

1.2 Health and Safety Instruction

The safety of Qubic System users is the top priority. To protect users and bystanders against injuries caused by mechanical parts movement and electrical connectivity, the following instructions must be strictly performed. What must be done before turning on the machine:

• Check if nothing is blocking machine movements or air vents. The minimum distance between the air vents in the power cabinets and any outside parts of the cockpit equipment is 10 cm or 4 in.
  

  Image: air-vents.jpg
• Check if cables are mounted properly – they are not stretched or loosely connected to the socket and placed out of the moving range of the system components.
• Check that all elements are properly fixed.
• Check if there are no sharp edges nearby.

How to turn on and use the QS-220-PL safely:

• Check if everyone around is aware of machine rapid movements.
• Make sure that no one stands in the range of motion (minimum 1.5 m).
• Kids should be kept away from the machine.
• Pets should be kept away from the machine.
• When the QS-220-PL is turned on, it performs start-up calibration.

• Do not interrupt or change the weight of payload mounted to the QS-220-PL during start-up calibration.
• Motion Lock Switch should be mounted close to the operator of the machine – it has to be easily reachable in every situation.
• Check Motion Lock Switch AT LEAST once a month to reduce the possibility of unknown failure – more information available in chapter 4.
• Before getting on or off the machine, make sure to push the Motion Lock Switch.

It is also possible to check if the machine is in the Motion Lock mode in software – QubicManager – it is visible in the lower left corner of the QubicManager as "Connected - Offline/Safety Stop". More information about software in section 3.8.

• In case of game crash, the Motion Lock Switch must be pressed before getting off the machine.

• For VR Headset users:
  • Remove the VR goggles before entering or exiting the rig.
  • Check very carefully if cables from VR Headset are not limiting the operation range of QS-220-PL.
  • Check if the whole VR setup is not in range of motion of the machine.
  • Check if cables are protected from being crushed by the QS-220-PL – Do not place them loosely under the motion rig.

• Do not use QS-220-PL if you are pregnant, tired, or under the influence of alcohol or drugs.
• STOP USING the QS-220-PL immediately if pain, fatigue or any discomfort appears.
• For every two hours of playing, we recommend at least 15 MINUTES OF BREAK.
• Do not put your hands or legs in the actuators range of motion!
• Do not use the QS-220-PL around small children or pets.
• Do not put any items between actuators and stabilization plates.
• Do not pull the wires connecting the actuators with the power cabinets.

2 Product description

QS-220-PL is designed with upgradability in mind – it is possible to expand 2DOF Setup later on. Available variants are presented below.

Image: 2dof-set-front.jpg

Image: 2dof-set-rear.jpg

Image: 3dof-set.jpg

2.1 Intro Set

For beginners, two actuators variant can be sufficient, Motion Systems provides the option to buy Intro Set that contains QS-MC6 and QS-220-PL( QS-220-PL is delivered without the pivot leg). The QS-MC6 includes following components :

• Motion lock switch (x 1) Micro USB cable (x 1) BUS communication cable (x 1)

• M10 controller (x 1) QS-MBT-1 BUS terminator (x 1) Motion lock adapter (x 1)

M10 controller is specifically designed to use communication protocol created by Motion Systems. It allows connecting PC with the QS-220-PL, Do not try to substitute this device. M10 requires USB 2.0 or higher (for both cable and port in PC). QS-MBT-1, will be referred as "BUS Terminator", which is an RJ45 connector with the resistor. It is a small but very important part used to mark the last Power Cabinet in the set. The QS-220-PL includes following components:

• QS-L1 actuator (x 2) QS-SB2 power cabinet (x 1) Power cord (x 1) BUS communication cable (x 1) Motion lock adapter (x 1)

• Motion link interlink cable (x 1) Stabilization plate (x 2) M8x20 bolts (x 16) M6x12 bolts (x 8)

QS-220-PL is a set composed of 2 Actuators (QS-L1) and Power Cabinet (QS-SB2).
It can be used to set up various motion rigs (more information about motion rigs in section 3.7.

2.2 Extension set

For more demanding applications or customers who want to improve their experience even further, we created an Extension Set. It is designed to be connected with Intro Set - this set does not include QS-MC6 with M10 connector as there is no need to have 2 of them in motion rig - communication between Power Cabinets is done by connecting them directly to each other. Intro Set (QS-220-PL) connected with Extended Set results in 3DoF configuration. The Extension set includes following components:

• QS-L1 actuator (x 2) QS-SB2 power cabinet (x 1) Power cord (x 1) BUS communication cable (x 1) Motion link interlink cable (x 1)

• Stabilization plate (x 2) M8x20 bolts (x 16) M6x12 bolts (x 8) Motion lock adapter (x 1)

For more information about setup with 4 actuators, check section 3.7.

2.3 Dimensions

2.4 Voltage system

QS-220-PL requires 120/230 VAC single phase with ground and neutral connection.

2.5 Grounding requirements

In case of a system malfunction or breakdown, grounding provides a path of the least resistance for electric current to reduce the risk of electric shock. If the place (where the QS-220-PL is mounted) can not provide proper grounding, according to the description, please contact a qualified electrician for help. The QS-220-PL is equipped with an electric cord having an equipment-grounding conductor, and a grounding plug. The plug must be plugged into a matching outlet that is properly installed, and grounded in accordance with all local codes and ordinances. It is recommended to use multiple, separately fused wall sockets. Do not modify the plug provided - if it will not fit the outlet, contact adequate technical support.

2.6 Power requirements

Power Cabinet (QS-SB2) contains the power supply for connected actuators. If there is no certainty if fuses or entire electrical installation can handle QS-220-PL, contact a qualified electrician. Be aware that with heavy payload, and/or more intense simulations average power consumption may rise.

2.7 Cold start procedure

For safety reasons, and in strict compliance with the requirements of ISO 14118:2017 (E) concerning the prevention of unexpected start-up, QS-210, QS-220, QS-V20, QS-CH2, and QS-S25 motion systems require one complete cycle of the Motion Lock switch whenever power is restored after being cut off or during the start-up. Follow the steps below:

1. Verify that the motion platform is OFF - the power switch on the Power Cabinet is not backlit, and QubicManager displays an Offline status.
   

   Image: qs_motion_lock_cycle1.png
2. Turn the Power ON. The platform will not move.
   

   Image: qs_motion_lock_cycle2.png
3. Press the Motion Lock button - diode emits constant light. The platform will not move.
   

   Image: qs_motion_lock_cycle3.png
4. Turn the Motion Lock button counterclockwise - diode blinks. The system will perform start-up calibration. Do not change the payload.
   

   Image: qs_motion_lock_cycle4.png
5. If the status displays Parked/centered or Running - the motion platform is ready for operation.
   

   Image: qs_motion_lock_cycle5.png

3 Setup and installation

3.1 Before QS-220-PL Installation

Qubic System DOES NOT approve exceeding or ignoring any of the points below and IS NOT responsible for malfunctions, failures or injuries that are results of these actions :

3.2 Intro Set: QS-SB2 connection - 2 Actuators

To connect QS-220-PL apply following steps:

1. Plug in the Motion Lock with Motion Lock adapter into Motion Lock "ML UP" port in the QS-SB2 Power Cabinet.
2. Connect M10 to M-BUS port in Power Cabinet using BUS communication cable at both ends.
3. Put QS-MBT-1 BUS terminator (RJ45 plug with resistor) in second M-BUS port in the QS-SB2 Power Cabinet.
4. Connect PC to the M10 controller using USB – micro USB cable (2.0 or newer)
5. Plug in the power cable with adequate type of plug into power socket in the QS-SB2 Power Cabinet.

3.3 Extended Set: QS-SB2 connection - 4 Actuators

In rigs with 4 actuators, both Power Cabinets have to be connected to each other, connect them by applying following steps:

1. Plug in the Motion Lock with Motion Lock adapter into Motion Lock "ML UP" port in the QS-SB2 Power Cabinet.
2. Connect Motion Lock "ML DN" port from the first QS-SB2 to Motion Lock "ML UP" port in the second QS-SB2 power cabinet using motion lock interlink cable.
3. Connect M-BUS ports in both power cabinets using BUS communication cable.
4. Put BUS terminator (QS-MBT-1) in the last M-BUS port in second Power Cabinet.
5. Connect M10 to M-BUS port in the QS-SB2 power cabinet.
6. Connect PC to the QS-220-PL using USB – micro USB cable (2.0 or newer) and M10 connector.
7. In both power cabinets, plug in the power cables with adequate plugs into power sockets.
8. Set the appropriate position on the CFG Switch according to the actuators layout of your choice (more information about CFG Switch position and layout selection in section 3.6).

3.4 Extended Set: connection with traction loss system

1. Plug in the Motion Lock Switch into the "ML UP" port in the first QS-SB2 power cabinet.
2. Connect Motion Lock "ML DN" port in the first power cabinet to Motion Lock "ML UP" port in the second power cabinet using motion lock interlink cable.
3. Connect Motion Lock "ML DN" port in the second power cabinet to Motion Lock "ML UP" port in the third power cabinet using motion lock interlink cable.
4. Connect M-BUS ports in all power cabinets using BUS communication cable.
5. Put QS-MBT-1 terminator in the last M-BUS port in the third QS-SB2 power cabinet.
6. Connect M10 to the first M-BUS port in first QS-SB2 power cabinet.
7. Connect PC to the M10 controller using USB cable.
8. In all power cabinets, plug in the power cables with adequate plugs into power sockets.
9. Set the appropriate position on the CFG Switch as shown on the connection scheme.

3.5 Intro Set: layout setup

For the Intro Set (2DOF) layout setup must be done using QubicManager Software - Hardware Configuration panel (check item itm:Correct Setup Layers 2 Actuators).

3.6 Extended Set: layout setup

Start the configuration by setting the CFG Switches to the appropriate positions in accordance with one of the eight variants of the power cabinets and actuators installation to the cockpit. Go to QubicManager→Tools and Diagnostics → Devices and select Configure (check point itm:Correct Setup Layers 4 Actuators).

3.7 QS-220-PL Assembly Instruction

• Actuators should be connected to the motion rig with 8 screws (M8x20) each.
• Power Cabinet has to be mounted using at least 4 screws (M6x12) – we recommend mount it in the middle of the motion rig. It is possible to mount the power cabinets using the bottom or side mounting holes. Check section 2.3.

Example of connected rig – notice that Actuators have to be perpendicular to the ground: Assure that the motion rig elements does not block air vents of the QS-SB2 power cabinet. The minimum distance between the air vents in the power cabinets and the elements of the cockpit equipment is 10 cm or 4 in.

3.8 Software Installation

The SERIAL NUMBER can be found on the M10 identification label in the XXXXXX-XXXXXX-XXXXX-XXXXXX format. This serial number is also used for activation of FSMI (ForceSeatMI) and MT (Motion Theater) licences - check information.

1. Connect power connection cord to the wall socket. If you own extended set connect both power cords.
2. Download QubicManager.
3. Proceed with the installation steps and launch the application.
4. Turn on the system by switching on the power switch button on the QS-SB2 power cabinet (on both if you own extended set).
5. Check position of Motion Lock Switch, unpress if needed.
6. The QS-220-PL will perform a start-up calibration.
   Warning

   Do not change the payload during the start-up calibration.
7. If QubicManager has recognized the QS-220-PL correctly, the status of the machine visible in the lower left corner will change to Connected.
8. Check Action Center on the right side panel for a list of actions that requires attention:
   

   Image: ForceSeatPM-main_window_status_actions_center.png
   It is possible to solve them one by one or by pressing the Resolve All button. Firmware update may require additional confirmation in the dialogue box.
   

   Image: resolve_all_r.2.0.png
9. Go to Tools and Diagnostics → Devices and select Configure.
   

   Image: configure_2.png
10. FOR 2DOF CONFIGURATION (Intro set): Choose the correct layout from the list:
    

    Image: layout_choose_1-4.png
11. Measure the distance between front side actuators. Put in the value in the platform dimensions Width field (in millimetres).
12. Measure the distance between front side actuators and rear pivot leg. Put in the value in the platform dimensions Length field (in millimetres).
    

    Image: layout_choose_2-1.png
13. Scroll down in the window, you can choose one of the operation modes:
    

    Image: layout_choose_3.png
    Info

    Q-MODE is unavailable for 120V power supply.
14. FOR 3DOF CONFIGURATION (Extended set): Choose the correct layout variant from the list :
    

    Image: layout_choose_1-3.png
15. Measure the distance between front side actuators. Put in the value in the platform dimensions Width field (in millimetres).
16. Measure the distance between front and rear side actuators. Put in the value in the platform dimensions Length field (in millimetres).
    

    Image: layout_choose_2-1.png
17. Scroll down in the window, you can choose one of the operation modes:
    

    Image: layout_choose_3.png
    Info

    Q-MODE is unavailable for 120V power supply.
18. Close the configuration and return to the main application window. Choose the game and check profile details by clicking on the game tile.
    

    Image: ForceSeatPM-game_tile.png
19. Adjust the motion effects intensity to your preferences in the game profile window, scroll down in the window to see all of the settings. You can adjust the settings during the game simulation by pressing ALT+TAB.
    

    Image: game_profile_settings.png
20. Activate profile by clicking the Activate button.
    

    Image: game_profile_activate.png
21. Launch on the game by clicking the Run the game button.
    

    Image: game_profile_rungame.png

4 Maintenance and Cleaning

To minimize the risk of abnormal heating that can result in system failure, keep the QS-220-PL uncovered, clean and dust-free. Cleaning of the unit shall be performed only with a soft, dry cloth. Do not use any chemicals, water and other liquids to clean the device. At least once a month, check if Motion Lock Switch is working correctly – turn on the QS-220-PL (when no one is using the rig) and push the red button. If the machine turns off and does not react to any signal (turn on simulation or game to check it) then Motion Lock Switch works properly. If the machine reacts in any different way, stop using it and contact the technical support immediately. To minimize the risk of QS-220-PL failure, check the condition of the linear actuator's rubber seals once a month, and lubricate them externally, if necessary, using a viscous lubricant spray with dispenser.

5 Troubleshooting

Before contacting technical support, try this:

• Check Action Center in QubicManager.
• Check power cables and connection between PC and QS-220-PL
• Check Motion Lock Switch position and its connection cables.
• Try different USB ports.
• If a problem occurred abruptly, it could be caused by thermal protection. Turn off QS-220-PL, disconnect it from power outlets and wait at least 15 minutes to let it cool down.
• In case of every unclear electrical issue like burnt fuses or strange behaviour, contact support.
• If abnormal work conditions, please immediately contact with the distributor/reseller for technical support.

6 Advanced applications

6.1 Adding additional devices to the motion lock circuit

If there is necessity to stop other devices, apart from the QS-220-PL, ML (Motion Lock) and additional customer devices can be controlled by safety relay outputs. In the example application, the E-STOP button is connected to the external safety relay. When the E-STOP is triggered, the safety relay will activate the Motion Lock function, which will stop motion of the platform and additional devices.

Image: safety_relay_2.jpg

6.2 Implementing the working zone protection

For protection against accidental hit from moving parts of the platform, safety gate with opening sensor* can be connected to safety relay input for activating ML function. When the gate is opened, the safety relay output activates the ML (Motion Lock) function and stops the motions of the platform. *Check your safety relay manual for list of applicable sensors

6.3 Increasing safety level

6.3.1 Assembling Motion Lock jumpers

To apply solutions which require to use power line contactors, Motion Lock connection cables in the QS-SB2 power cabinet needs to be replaced with jumpers, which are not provided with the system. Depending on the system revision, there are two types of Motion Lock connections. To prepare jumpers, you need to assemble recommended connectors as shown below, depending on what revision of the QS-SB2 power cabinet you own. 1. Jumper for QS-SB2 power cabinet with horizontal ML Slave/Master socket:

Image: green_connector_wire.png

Image: green_plug_ML_connection.png

2. Jumper for QS-SB2 power cabinet with horizontal ML DN and vertical ML UP socket:

Image: black_connector_wire.png

Image: BLACK_plug_ML_connection.png

6.3.2 Adding power-cut circuit with E-STOP button

If specific SIL/PL rated level needs to be achieved, it might be necessary to install a power cut-off device. Two contactors connected in series and controlled by safety relay can be used to provide or cut-off power line to QS-SB2 power cabinets. When safety function on safety relay input is triggered, a safety relay will switch off the contactors, thus cutting-off the power to the platform. To apply this solution, Motion Lock Master or ML UP (depending on revision of the QS-SB2 power cabinet) connection cables needs to be replaced with prepared jumpers as described in section 6.3.1

6.3.3 Implementing the working zone protection with power-cut circuit

In example application contactors connected in series provide power line to the QS-SB2 power cabinets. When safety function on safety relay input is triggered, a safety relay will switch off the power contactors, thus cutting-off the power to the platform. *Check your safety relay manual for list of applicable opening sensors

7 Conformity Information

Image: certification.jpg

The QS-220-PL meets the requirements of CE and relevant regulations of the EMC Directive 2014/30/EU and the RoHS Directive 2011/65/EU.

8 Environmental Impact and Disposal

Image: disposal.jpg

Do not dispose of this product with standard household waste, drop it off at a collection point for the disposal of Waste Electrical and Electronic Equipment for recycling.

QS-220-PL is an advanced device and if stored or disposed of incorrectly, it could harm the environment or/and other people. Please contact your local authorities for information at the collection point nearest you.

9 Liability Disclaimer

If permitted under applicable law, Motion Systems and its subsidiaries disclaim all liability for any damages caused by one or more of the following:

• The product has been modified, opened, or altered.
• Failure to comply with a User Manual.
• Inappropriate or abusive use, negligence, an accident (an impact, for example).
• Normal wear.

10 Warranty

Motion Systems warrants to the consumer that this product shall be free from defects in materials and workmanship, for a warranty period which corresponds to the time limit to bring an action for concerning this product. For commercial customers, there is a one (1) year limited warranty, starting on the original date of purchase. Within the warranty period, the product will be repaired or replaced free of charge, excluding shipping charges. This warranty shall not apply:

• If the product has been modified, opened, altered, or has suffered damage as a result of inappropriate or abusive use, negligence, an accident, normal wear, or any other cause unrelated to a material or manufacturing defect (including, but not limited to, combining the QS-220-PL with any unsuitable element, including in particular power supplies, chargers, or any other elements not supplied or approved by Motion Systems for this product).
• In the event of failure to comply with the instructions provided by technical support.
• To software, said software being subject to a specific warranty.
• To accessories (cables, cases, for example).
• If the product was sold at public auction or if the product has suffered damage as a result of force majeure: flood, fire, earthquake, storm.

This warranty is non-transferable. No new warranty period commences if the product is repaired or replaced. Your statutory rights towards the seller are not affected or restricted by this warranty. Motion Systems, and their partners are not liable for any indirect, incidental, or punitive damages from use of this product. In case of malfunction during the warranty period immediately contact technical support.

11 Copyright

Qubic System is a trademark of Motion Systems. All rights reserved. All the contents in this user manual are the intellectual property of Motion Systems. No part of this manual, including the products and software described in it, shall be modified or translated into any language without the prior written permission of Motion Systems. Specifications and information in this manual are subject to change at any time without obligation to notify any person of such revision or changes. Illustrations are not binding.

12 Manufacturer information