Contents

1. 1Safety precautions
2. 2Product description
3. 3Lists of assembly parts and tools
4. 4Assembly
5. 5Post-assembly summary
6. 6Integration with a cockpit
7. 7Connection diagrams and software installation
8. 8Maintenance and cleaning
9. 9Troubleshooting
10. 10Advanced applications
11. 11Conformity information
12. 12Environmental Impact and Disposal
13. 13Liability Disclaimer
14. 14Warranty
15. 15Copyright
16. 16Manufacturer information

1 Safety precautions

Read all safety instructions before installing and using this product. Save this document for future reference. If ownership of this product is transferred, be sure to include this manual.
The following colored frames are used in this manual to draw attention to important information or warnings:

1.1 General safety

• Use the QS-TP1 only for its intended purpose, according to instructions.
• Unplug the QS-TP1 from the power supply if it is not used for an extended period of time or when there is a need to perform hardware installation, maintenance, service or repair.
• Turn off the QS-TP1 when it is not in use.
• The QS-TP1 was designed for indoor use only - DO NOT store or use the product outdoors.
• Keep the QS-TP1 away from heat sources, high humidity, water, and other liquids. DO NOT store in places where water vapor condensation may occur due to low temperatures.
• DO NOT disassemble the Power Cabinets or actuators. Any tampering with or altering the product will void the warranty, pose a serious risk of electric shock, and may irreparably damage the product.
• If the device starts emitting unusual noises, smoke, or indicating that the device is not working properly, STOP using the QS-TP1 immediately and contact technical support.
• DO NOT cover the ventilation holes in the Power Cabinet.
• Keep the power cord plug and the socket dry, clean and dust-free.
• Protect the power cord from being damaged by being stepped on, rubbed against, or pinched.
• DO NOT use the QS-TP1 if the ambient temperature is below 5°C (41°F) or above 40°C (104°F).
• DO NOT use the QS-TP1 if it has been damaged, or any component is broken or missing. Please contact technical support.
• DO NOT use attachments or replacement parts not recommended or approved by the manufacturer. If you must replace a damaged power cord, use only certified products with the same rating as the one being replaced.
• Connect the QS-TP1 to a correctly grounded outlet only.
• If you want to increase safety level of the system, you can add external safety devices. For detailed information check section 10.
• Use only certified components and fasteners when installing seat, seat belts and other accessories to QS-TP1.

1.2 Health and safety instructions

The safety of Qubic System users is the top priority. To protect users and bystanders against injuries caused by mechanical parts movement and electrical connectivity, the following instructions must be strictly performed. Even though possibilities with QS-TP1 are broad, some things should be kept in mind when the place for the rig is chosen. Motion Systems DOES NOT approve exceeding or ignoring any of these points and IS NOT responsible for malfunctions or failures that are the results of these actions.

• DO NOT use the QS-TP1 on very soft or fragile surfaces like rubber, glass, or foam.
• Ensure that all QS-TP1 modules are mounted properly.
• Be aware that QS-TP1 will crawl a little in every direction during operation. Those movements could damage the surface in the long term. The manufacturer, its subsidiaries, and their partners are not responsible for any floor damages.
• DO NOT mount the rig in tight or cluttered spaces – remember that QS-TP1 moves and nothing should restrict its motion range.
• Seatbelts and other harnesses should be mounted to parts of the motion rig that move in the same way as the seat. DO NOT attach them to any static part or ground.
• Cables must not be stretched and should be kept in a way that prevents them from getting under actuator or any part that can crush or tear them.
• If you want to use the QS-TP1 in an unusual application, and you are not sure that the desired setup is feasible, please contact the distributor/reseller.

What must be checked before turning on the device:

• Check if cables are mounted properly – they are not stretched or loosely connected to the socket.
• Check if there are no objects in the motion range of the platform.
• Check that all elements are properly fixed.
• Check if there are no sharp edges nearby.
• Check if everyone around is aware of the machine's rapid movements.
• Make sure that no one stands in the range of motion (minimum 1.5 m).
• Motion Lock button should be mounted close to the operator or user of the machine – it has to be easily reachable in every situation.
• Check Motion Lock button AT LEAST once a month to reduce the possibility of unknown failure – more information available in chapter 8.

How to safely turn on and use the QS-TP1:

• When the QS-TP1 is turned on, it requires a Motion Lock button cycle and then performs a start-up calibration. For details go to section 2.10.
  Warning

  

  Image: warning_crushing_2.png

  In order to perform a calibration, QS-TP1 will move after turning the power on and cycling the Motion Lock button. Stay in the safe distance from that movement and do not try to interrupt it.

• DO NOT interrupt or change the weight of payload mounted to the QS-TP1 during start-up calibration.
• Before getting on or off the machine ALWAYS activate Motion Lock (press the red button).
• In case of game crash or freeze, the Motion Lock button must be pressed before getting off the machine.

• For VR Headset users:
  • Remove the VR goggles before entering or exiting the rig.
  • Ensure that the VR Headset is not limiting the operation range of QS-TP1.
  • Check if the whole VR setup is not in range of motion of the machine.
  • DO NOT place the connection loosely under the motion rig.

• DO NOT use QS-TP1 if you are pregnant, tired, or under the influence of alcohol or drugs.
• STOP USING the QS-TP1 immediately if pain, fatigue or any discomfort appears.
• For every two hours of using the system, we recommend at least 15 MINUTES OF BREAK.
• DO NOT put your hands or legs in the actuators' range of motion!
• DO NOT use the QS-TP1 around small children or pets.
• DO NOT pull the wires connecting the actuators with the power cabinets.

2 Product description

QS-TP1 is 2DoF (Degree of Freedom) motion platform delivering SURGE and YAW movements. Traction loss characteristics are dedicated for vehicle simulations and lateral acceleration capabilities for aircraft simulators. It utilizes two longitudinal linear motion actuators with a dedicated Power Cabinet under the floor to replicate longitudinal and lateral acceleration. It perfectly replicates oversteer and acceleration/braking effects. Full system only requires 1.5 square meters of space.

2.1 System components

A full working QS-TP1 system consists of a fully assembled traction loss base platform, with motion provided by the QS-210 2DoF actuator setup, and a QS-MC6 communication set. The QS-MC6 set is not included with the QS-TP1 and must be purchased separately, unless you already own one.
The QS-MC6 communication set, consisting of an M10 controller and a Motion Lock button, is required to connect the platform with a PC. If you already own a Qubic System vertical actuator motion platform which connects via an M10 controller, you can use your existing set, and only the QS-210 2DoF actuator setup is required.

2.2 Dimensions

ALL DIMENSIONS IN MILLIMETERS

2.2.1 Compatible cockpit width range

ALL DIMENSIONS IN MILLIMETERS

2.2.2 Optional mounting holes

QS-TP1 is equipped with optional mounting holes for custom user-defined applications. The mounting holes provided for cockpit installation using the supplied adapters may also be used for the installation of custom-designed adapters.

2.3 Excursions

2.4 System specification

*Value of acceleration is limited for safety reasons.

2.5 Power requirements

QS-TP1 requires a 120/230± 10% VAC 50-60 Hz single phase with ground and neutral connection. If you experience issues such as unexpected shutdowns or resets during simulation, it is recommended to inspect the power cables and power source. The use of cables that do not meet the specified requirements may lead to malfunctions. To ensure proper device operation, replace any non-compliant cables with ones that meet the required specifications.

2.6 Power consumption

The table below contains power consumption data for QS-TP1:With heavy payload and/or intensive simulation - average power consumption may rise.

2.7 Environmental conditions

The QS-TP1 should be operated within ambient conditions as specified below:

• Indoor use and storage only
• Temperature: 5^° - 40^° Celsius / 41^° - 104^° Fahrenheit
• Humidity: 0% - 70% (without water vapor condensation)
• Maximum altitude: up to 2000 m / 6561 ft

2.8 Transportation

Transportation of an assembled machine is possible in two ways:

• Once jacked up and put on moving dollies - flat orientation of the QS-TP1 only.
• The machine can be lifted and rotated ONLY once it is secured with ratchet straps. The cockpit and top frame installation must be removed.
  

  Image: tp1_transportation.png

2.9 Anchoring

It is recommended to anchor the platform to the ground. Anchoring will not limit QS-TP1's performance. It is intended to prevent QS-TP1 from moving during gameplay, damaging the floor and colliding with the surrounding.
Anchoring bolts are not included and must be selected according to the type of surface on which the QS-TP1 is installed.
The floor should be dry and free of dirt. Inspect the rubber pads on the lower frame and clean them if necessary.

2.10 Cold start procedure

QS-210, QS-220, QS-V20, QS-CH2, and QS-S25 motion systems require one complete cycle of the Motion Lock switch whenever power is restored after being cut off or during the start-up. Follow the steps below:

1. Verify that the motion platform is OFF - the power switch on the Power Cabinet is not backlit, and QubicManager displays an Offline status.
   
   
   

   Image: qs_motion_lock_cycle1.png
2. Turn the Power ON. The platform will not move.
   
   
   

   Image: qs_motion_lock_cycle2.png
3. Press the Motion Lock button - diode emits constant light. The platform will not move.
   
   
   

   Image: qs_motion_lock_cycle3.png
4. Turn the Motion Lock button counterclockwise - diode blinks. The system will perform start-up calibration. Do not change the payload.
   
   
   

   Image: qs_motion_lock_cycle4.png
5. If the status displays Parked/centered or Running - the motion platform is ready for operation.
   
   
   

   Image: qs_motion_lock_cycle5.png

2.11 Global pause start-up

To protect the user from unexpected machine movement, the Global Pause function is enabled by default on application startup.
If the game remains paused for more than 5 seconds, Global Pause is activated automatically to prevent the device from starting before the user is ready (e.g. seat belts are not fully fastened), which is especially useful in environments with frequent driver changes, such as racing simulator centers. When active, Global Pause is indicated by a voiceover message, an active button at the bottom of the program and a highlighted yellow frame around the button panel.There are convenient ways of managing the global pause function using hotkeys and special buttons to disable it:

• Stream Deck button (for VR users)
• Joystick or Button Box button (for VR users)
• Hotkeys: Scroll Lock or Win + Shift + especially
• Icon on the web interface
• 3rd party application that is able to trigger  mosy://toggle-pause

It can also be disabled completely in QubicManager →  Software Configuration →  General settings (scroll down) →  Global pause behavior by selecting Manual control.The following types of behavior are available for global pause:

• Auto-enable 5s after the game is paused - QubicManager automatically enables global pause after the game is paused for at least 5 seconds. User explicit action is required to turn off the global pause. This is the default configuration.
• Enabled on application start - Global pause is enabled automatically on Qubic Manager start, but once it is disabled by the user, no automatic actions are performed.
• Manual control - Global pause is never automatically enabled, user has full control.

3 Lists of assembly parts and tools

3.1 Assembly tools

Tape measure will also be required during assembly and is not included.

3.2 Assembly parts and accessories

The following is a visual reference list of the assembly components, divided into stages according to the assembly procedure described in this manual:

3.3 Complete component, hardware and tools lists

List of assembly hardware – total quantities: List of tools provided for assembly: List of assembly components – shipping box contents:

4 Assembly

4.1 Pre-installation guidelines

• Good practice is to apply torque on the nut and use the allen key/combination wrench only to hold the bolt in place.
  

  Image: torque_good_practice.png
• DO NOT reuse self-locking nuts. If a self-locking nut is removed, it must be replaced with a new one before reassembly.
• After completing each assembly, always verify that all fasteners have been tightened correctly and, where specified, to the required torque. With the progression, access to these bolts might become limited.
• Clearing at least a 2 by 2 meters of free installation space is recommended before starting the assembly process.
• Wear protective gear during assembly - gloves are included.
• Keep the work area clean and uncluttered.
• If possible, complete the entire assembly in a single session or within a short period of time. Always keep track of completed steps. Perform the assembly in an order compliant with manual (chronological order).

Hardware Size Reference
Throughout this manual, all bolts, nuts, and washers are shown in 1:1 scale at the bottom of each page. You can place the corresponding hardware directly over the illustrations to identify and verify the correct size without measuring. For the reference to be accurate, the manual must be printed on A4 paper at 100% scale.
A compiled list of used hardware in 1:1 scale is also printed and included with QS-TP1 separately.

Symbols used in this manual
Throughout this manual, symbols are used to indicate actions that are required or prohibited. The meaning of each symbol is explained below:

Image: threadlocker_icon.png

This step requires the use of included threadlocker.

Image: donot_threadlocker_icon.png

Do not use the threadlocker in this step.

Image: torque_icon.png

Torque the bolts/nuts to specification.

Image: loose_icon.png

Leave the bolts/nuts loose. They will be torqued later.

Bolt tightening torque values *For temporary bolting the tension rod to the rear bumper - 15 Nm (11 ft-lbs).Video tutorials

We have prepared video recordings demonstrating the potentially most challenging stages of the machine assembly. Scan the QR code or enter the address in your web browser to access the YouTube playlist. The QR codes placed in the page margins at the beginning of the selected sections lead directly to the video tutorial for that stage.

4.2 Bottom frame assembly

1. Assembly procedure starts from assembling a tension rod.
a) Screw in the nuts onto the threaded bolt:b) Screw in the tension rod heads all the way in. Apply a drop of threadlocker:c) Run the nuts up against the rod heads by hand. DO NOT lock them against the rod heads yet:2. Mount the tension rod to the rear bumper bracket. Insert one M12 bolt only - hand tight, DO NOT torque it down yet.3. Adjust the second tension rod head so that its hole aligns with the second reference hole. 4. Bolt in the second tension rod head. DO NOT torque it down yet.5. Set the length of the tension rod so that both rod heads are spaced equally from the nuts - use the nuts as the reference points.6. Torque both M12 bolts to 15 Nm (11 ft-lbs) - use two 19 mm wrenches.
Note: any marks left by the washers will be covered by the slider plates and will not be visible.7. Apply a drop of threadlocker before tightening the M12 nuts.8. Lock both nuts against the rod heads using a lot of force. Two 19 mm wrenches will be required - one for the nut and a second one to hold the rod head in place.9. Once both rod heads are locked in place perfectly to the size, unscrew the assembly from the rear bumper. Retrieved M12 bolts and washers will be needed later in the assembly. 10. Assemble the frame together - two longitudinal beams, front and rear bumpers. DO NOT torque the bolts yet.11. Mount the slider plates on top of the bottom frame. DO NOT torque the bolts yet. 12. Check the dimensions of the frame's diagonals.

a) Measure the diagonals as shown in the illustration below, with both A and B measured between the same corresponding points. The difference between A and B must be as small as possible, with a maximum tolerance of 3 mm.b) If one of the dimensions is too large, grab the side (longitudinal) beam and move it back and forth. Check the dimensions of the diagonals again. Repeat until the result is achieved.c) When the A and B dimensions are within tolerance to each other - tighten the bottom frame bolts to specification. First, torque M6 bolts evenly (top bolts only) to 9.5 Nm - 7 ft-lbs. Then proceed to the M8 bolts (side bolts) - 23 Nm - 17 ft-lbs. Check the dimensions of the frame's diagonal again. 13. For easier assembly, it is recommended to turn the frame upside down.14. Bolt the right longitudinal beam using the bottom countersunk holes and special low head bolts - BN 1206. Torque them down - 7 Nm (5.2 ft-lbs).
Notice that the lip is present on right side only. The holes on the opposite side are not used for machine assembly.15. Rotate the Power Cabinet upside down and mount it to the front bumper bracket. Apply a drop of threadlocker to each bolt. Fully screw in the height-adjusting vibration isolators for the default setup.
Make sure the power socket and switch face outward.16. Return the frame to its original orientation. It is recommended to check the diagonals of the frame again.17. Assemble a tension rod (from the very first step of the assembly) with tension rod supports:

a) Assemble all components as shown in the illustration, but do not torque the bolts yet. Notice that the tension rod is assembled using different hardware on each end.
b) Ensure to line up the tension rod supports as illustrated before torquing down M12 bolts.c) Torque both M12 bolts to 35 Nm (26 ft-lbs). This step requires two 19 mm wrenches.
d) Screw down the clamping bolts on tension rod supports to 2.5 Nm (1.8 ft-lbs).18. Mount the tension rod to the bottom frame side wall.

a) Install a tension rod spacer. Skipping this step will result in incorrect machine geometry.b) Mount the tension rod on top of the spacer plate - the end with spherical washers.
DO NOT omit the washers.

4.3 Top frame assembly

Top frame assembly starts with a crossbeam assembly, to which later the actuators are attached.
1. Assemble two actuator mounting plates and actuator supports together. DO NOT torque the M6 screws yet (they will be torqued down once the actuators are attached):Repeat the process for the other actuator mounting plate.2. Attach the actuator brackets to the crossbeam. Torque M8 (23 Nm - 17 ft-lbs) and M12 (35 Nm - 26 ft-lbs) bolts, still do not torque M6 bolts. For later convenience, ensure that clamping screws are facing up:3. Mount the side beams to the actuator supporting crossbeam. DO NOT torque the bolts yet.4. Attach the front reinforcement bracket to the front bumper bracket. DO NOT torque the bolts yet.5. Mount the front and rear bumpers to the frame. DO NOT torque the bolts yet. 6. Mount the corner plate covers (they are symmetrical). DO NOT torque the bolts yet.7. Check the dimensions of the frame's diagonals.

a) Measure them as per the illustration below, with both A and B at the same corresponding points. The difference between A and B must be as small as possible, with a maximum tolerance of 3 mm.b) If one of the dimensions is too large, grab the side (longitudinal) beam and move it back and forth. Check the dimensions of the diagonals again. Repeat until the result is achieved.c) When the A and B dimensions are within tolerance to each other - tighten the outer frame bolts to specification. First, torque top corner M6 bolts evenly (9.5 Nm - 7 ft-lbs). Then proceed to the side M8 bolts (23Nm - 17 ft-lbs). Check the dimensions of the frame's diagonal again. DO NOT torque bolts from middle parts of the frame, as shown in the picture below. d) Check the dimensions of the smaller frame's diagonals - measure them as per the illustration below (both A and B at the same exact points). Distance A and B must be as close as possible (maximum tolerance limit for dimensional differences is 2 mm).e) If one of the dimensions is too large, grab the frame and move it longitudinally back and forth. Check the dimensions of the diagonals again. Repeat until the result is achieved.f) When the A and B dimensions are within tolerance to each other - tighten the middle frame bolts to specification. First, torque M6 bolts evenly (horizontal bolts) to 9.5 Nm - 7 ft-lbs. Then proceed to the M8 bolts (vertical bolts [23Nm - 17 ft-lbs]). Check the dimensions of the frame's diagonal again.8. For easier assembly, it is recommended to turn the frame upside down.9. Mount the bottom covers. The frame can then be rotated back to its original position (it is recommended to check the diagonals of the frame again).

4.4 Actuators assembly

Before mounting the actuators to the platform, they must first be assembled correctly. High precision and careful attention to detail during this process are essential.1. Assemble a piston rod head. Use the included assembly fixture for reference. Thread the M20 nut onto the rod head until it reaches the end of the thread.2. Thread in a piston rod adapter. Use threadlocker in the assembly.3. The piston rod adapter must be threaded in until it is flush with the edge of the assembly fixture (or measuring 78 mm from the edge to the center of rod head ball insert). 4. After measuring the dimensions to be correct, tighten the nut against the piston rod adapter by hand only.5. Install the piston rod head assembly into the piston rod of the actuator, using the threadlocker. DO NOT torque the assembly.6. Carefully tighten the piston rod head assembly. DO NOT overtighten the nut against the piston rod, as this may damage the internal piston rod assembly - apply a maximum torque of 10 Nm (7.4 ft-lbs).7. Position the piston rod head relative to the actuator to ensure correct alignment. DO NOT rotate the rod head more than 90° to either side. It should be perpendicular in relation to cable output.
Use the assembly fixture to verify the correct piston rod head orientation. Place the fixture against the side of the rod head assembly while keeping both the fixture and the actuator on the same flat surface.8. Unscrew the nut from the piston rod adapter until it reaches the end
of the thread - apply threadlocker.9. Lock the M20 nut against the piston rod adapter using a 30 mm wrench for the nut and a 41 mm wrench for the piston rod adapter. Torque the M20 nut to 20 Nm (15 ft-lbs). 10. For ease of future maintenance and to reduce the risk of cable damage, wrap a spiral hose around each pair of the actuator's cables:11. Mount the actuators into the actuator module brackets. Use a drop of the included threadlocker on each bolt.12. Repeat the full assembly process for the second actuator (steps 1 to 11).

4.5 Attaching the upper and lower frames together

Joining the frames together starts by installing the actuator assembly to the bottom frame.1. Bottom frame: check if all the bolts installed so far are torqued down. Firmly grasp the rod head and move it in every direction to check for any play. If any play is detected, inspect the mounting bolts and tighten them if necessary.2. Install the slider plates reinforcement bracket. DO NOT torque the bolts initially - they need to be correctly aligned with the actuator later.3. Attach both actuators to the back slider plates - the cables output must face downward. Put a small amount of threadlocker on the inside of the M20 locking nut. Torque the M20 bolt with full strength (minimum of 100 Nm [73.8 ft-lbs]). HARDWARE SIZE REFERENCE - NEXT PAGE →  4. Use an oil marker (not included) to mark the position of the actuator mounting nuts, making it easy to check that they have not loosened due to vibrations. Draw a continuous oil-mark line from the bolt, across the nut, and all the way to the slider plate.
For maintenance details go to 8.1.5. Torque the bolts from the slider plates reinforcement bracket up to specification - M6 (9.5 Nm - 7 ft-lbs) and M8 (23 Nm - 17 ft-lbs).6. Wear protective equipment before proceeding to the next step.
7. Make sure the slider plates are clean. Apply and evenly distribute a thin layer of sliding grease on the marked area of the plates.8. Top frame: check if all the bolts installed so far are torqued down. Leave out the bolts that mount actuator supports (marked red) - they remain loose until later in the assembly. 9. Transfer the upper frame into the bottom frame - align the walls to be flush from all sides. Ensure no dirt or lint is on the bottom of slider pads of the top frame before setting it on top of the bottom frame.10. Connect both actuators' rod heads to the top frame crossbeam (actuators' piston rod might need manual retracting/extending to reach the mounting point):
a) Torque the M20 bolts with full strength (minimum of 100 Nm [73.8 ft-lbs]).
b) Screw in the clamping bolts (max. 7 Nm [5.2 ft-lbs]).c) Torque the M6 mounting bolts and nuts (9.5 Nm - 7 ft-lbs).
You will need a ratchet with an extension.11. Mount the second end of the tension rod to the crossbeam. Align the top frame as needed to align the bolts with the holes. DO NOT omit the washers.12. Connect push-pull actuator connectors to the Power Cabinet according to the illustration. DO NOT mix the actuator plugs between the socket panels.To disconnect the plug, first pull on the metal ring to release the lock and then pull the plug to disconnect:Keep in mind the order of connecting the actuators. The left socket panel is for odd number actuators, and the right socket panel is for even number actuators.13. Bolt in the reinforcement beams into the back section of the top frame.
a) Insert the beam into the frame. The beams are not symmetrical - refer to the illustration below.
b) Secure it with the rear M8 bolt — DO NOT torque it yet. It will be torqued
after the middle cover is installed. Rotate the beam to match the holes
in the front.
c) Screw in the two front M8 bolts. Apply a drop of threadlocker and torque
down the front bolts (23 Nm - 17 ft-lbs). d) Repeat the procedure for the second reinforcement beam.
DO NOT torque the rear bolt. Apply a drop of threadlocker
and torque the front bolts (23 Nm - 17 ft-lbs). 14. Install front cover connector plate. Slide it underneath the crossbeam and mount it.

4.6 Pre-operation tests

Image: danger_sign_1.jpg

At this stage, the device is incomplete and not ready for operation. All work on the machine must be performed with EXTREME CAUTION until the protective cover panels are installed.

Before mounting the shielding panels and installing the cockpit on top of the motion platform - it is recommended to perform a pre-operation test to verify the machine's correct connections and proper alignment of the top frame. Doing so at this stage ensures suitable access to the actuators and tension rod links, if there is such a need. This also allows the user to detect any errors or incorrect assembly before the rest of the rig is built-up, reducing the possibility of potential damage.

DO NOT connect or power up the machine yet.

1. To ensure that the platform will not move excessively during the tests and later operation - the platform must be placed on a dry, clean and smooth surface.
   Tip

   Rubber gym flooring mats have been found to provide good adhesion and can help prevent the machine from moving during testing or gameplay.
   Front part of the platform:
2. Verify that O-rings are present on both sides of the rod head. The rod head should not rotate freely and should offer noticeable resistance when turned by hand.
   
   
   

   Image: tp1_pre_operation_test1.png
3. Ensure that all bolts marked in red and green have been tightened.
   
   
   

   Image: tp1_pre_operation_test2.png
   Rear part of the platform:
4. Verify that the O-rings and wedge-lock washers are present on both sides of the rod head. The rod head should not rotate freely and should offer noticeable resistance when turned by hand.
5. Make sure that both actuators are level - top edge should be close to parallel to the ground level.
   
   
   

   Image: tp1_pre_operation_test3.png
6. Good practice is to use an oil marker to mark the position of the actuator mounting nuts, making it easy to check that they have not loosened due to vibrations. Their position must be checked after the first 10 hours of operation, then after 100, and finally after 400 hours of operation.
   
   
   

   Image: tp1_pre_operation_test4.png
   The complete machine:
   Info

   Clearance should only be checked by gently pulling the rod heads; do not retighten the self locking nuts at this stage, as it will damage the threadlocker and nylon insert. If any looseness or play is detected due to insufficient tightening, the self locking nut must be replaced. Apply threadlocker to the new nut and tighten it securely to the specified torque.
7. Check for loose joints between the bottom and top frame before powering up:
   • yank on the actuators in all directions a few times (DO NOT stand on the actuators)
   • yank on the tension rod and all rod heads
   • try to force the top frame to move in the forward (surge) and rotational (yaw) direction
   ✓  What is acceptable:
   • very slightly loose ball inside the rod head
   • actuators and tension rod can slightly move around their axis
   • you are able to lift the back of the top frame up from the slider plates - the platform will later be loaded down by a cockpit's and user's weight
   • when manually forcing surge and yaw motion, the frame will move very slowly.
   ✗  What is unacceptable:
   • any of these components click, knock or visibly move freely. They must be located and torqued down (or replaced if defective).

If no faults are found, go over the assembly section of the manual from the beginning to verify that no step of the process has been omitted.
You may proceed ONLY if no defects were found in the assembly of the platform.

4.7 Top frame cover plates

1. Apply self-adhesive EPDM noise-dampening strips between the rivet nuts along the edge of the cover plate mounting surface (for reference see the next steps with illustrations). Start the strip 10 mm from a rivet nut, apply it continuously along the edge, and trim it so that it ends 10 mm before the next rivet nut.
Test-fit the covers first without the EPDM strips to determine where to install the strips so that they remain hidden.2. Install only the middle cover plate. First screw the bolts in evenly, then
torque them down to 9.5 Nm (7 ft-lbs). Do not use threadlocker.3. Torque the rear bolts which mount the left and right reinforcement beams (23 Nm - 17 ft-lbs).4. Install the remaining side and front cover plates. Use the method as
before - first screw the bolts in evenly, then torque them down to 9.5 Nm
(7 ft-lbs). Do not use threadlocker.

4.8 Powered operational tests

Read the following sections in their entirety to familiarize yourself with their contents before proceeding with the testing procedures.Throughout the kinematic testing procedures, check the QS-TP1 for any defects, errors, or abnormal behavior according to the acceptance criteria listed in the following sections.

4.8.1 Cable connections

Connect the QS-TP1 as instructed on the diagram below. CFG DIP switch setting must remain at 1-2 default position. QS-MC6 (which contains M10 controller, Motion Lock button and necessary connection cables) set is required to establish communication with a PC.
KEEP the Motion Lock button near the user.
DO NOT turn on the power switch yet.

4.8.2 Software installation

To download the software visit: QubicSystem.com/Download

Once the QS-TP1 is installed and connected correctly:

1. Download Qubic Manager Software.
2. Proceed with the installation steps and launch the application.
3. Turn on the system by switching on the power switch button on the Power Cabinet.
4. Cycle through the Motion Lock button positions - press and unpress it (go to section 2.10 for details on the procedure).
5. Turn off Global Pause in the lower right corner.
   WARNING: the platform will perform a start-up calibration.
   

   Image: fspm_new_global_pause_button.png
   Warning

   • DO NOT change the payload during the start-up calibration.
   • DO NOT enter the cockpit during the start-up calibration.
6. If Qubic Manager has recognized the QS-TP1 correctly, the status of the machine visible in the lower left corner will change to Parked/Centered.
   

   Image: fspm_new_status_parked_centered.png
   Warning

   If the device did not connect correctly:

   • Go over the cable connections - compare the connections to the diagram again, look for loose plugs or damaged cords.
   • Go to Troubleshooting section.

4.8.3 Geometry calibration

After the platform has completed the reference run (the "Parked/Centered" status is displayed in the bottom-left corner of QubicManager), the top frame will move away from the center. This is a normal behavior and indicates that the platform is ready for operation.
However, to check the correct geometry of both frames, return the top frame to the center position:

1. Go to QubicManager →  Devices →  expand the Actions menu →  Platform test.
   

   Image: fspm_new_devices_platform_test.png
2. Use the sliders to move the platform away from center →  click "Center" button.
   

   Image: fspm_new_center.png
3. Check if the upper and lower frames are parallel (perfectly aligned on the sides) by observing the rear corners of the frames.
   

   Image: tp1_pre_operation_test5.png
4. If misalignment is noticeable (the upper frame is shifted forward/backward or twisted to the side - 5.5 mm of deviation is within tolerance) go to QubicManager →  Devices →  expand the Actions menu →  Platform alignment.
   Click the arrows to align both frames together. If misalignment is present in the longitudinal axis, use the Surge alignment.
   

   Image: fspm_new_platform_alignment.png
   Make sure to save the changes in order to preserve them.

4.8.4 Kinematic test procedures

The kinematic and dynamic tests must be performed using a sinusoidal Surge and Yaw motion (separately) at maximum speed, amplitude and two frequencies. Kinematic tests are performed in four stages.Four test stages to perform:

1. Surge 30 mm at 0.5 Hz frequency
2. Surge 30 mm at 1.0 Hz frequency
3. Yaw 8° at 0.5 Hz frequency
4. Yaw 8° at 1.0 Hz frequency

In order to perform the test:

1. Go to QubicManager →  Devices →  expand the Actions menu →  Platform test.
   

   Image: fspm_new_devices_platform_test.png
2. Expand the motion menu →  pick Surge →  click 0.5 Hz
   WARNING - the platform will begin the motion.
   

   Image: fspm_new_devices_sine_motion.png
3. Observe and listen to the platform's behavior, using the acceptance criteria provided in the following section. Proceed only after confirming that the platform is operating correctly.
4. Click Stop button or wait for the motion command to finish. Proceed to the next steps: Surge 30 mm at 1.0 Hz frequency →   Yaw 8° at 0.5 Hz frequency →  Yaw 8° at 1.0 Hz frequency.

4.8.5 Acceptance criteria during motion tests

• At a frequency of 0.5 Hz, check for collisions, jamming, and smooth operation. Audibly and visually inspect for looseness. Make sure that the slider pads do not hit the protruding bolts.
  
  
  

  Image: tp1_pre_operation_test6.png
• At a frequency of 1 Hz, check whether the machine is not moving on the floor, and is not blocking itself - runs smooth, fast and quiet.

✓  Normal machine behavior:

• Smooth and quiet looping (sinusoidal) motion in both Surge and Yaw.
• During Surge sinusoidal motion, the top frame follows a very minor curved path rather than moving in a perfectly straight line. This is a normal characteristic of the platform's mechanical design and is not perceptible to the user during normal operation.
• Equal Yaw (rotational) excursions to the left and right, and equal Surge excursions to the front and rear.
• During Yaw motion, the point of rotation is located directly behind the crossbeam of the top frame.
  
  
  

  Image: tp1_pre_operation_test8.png

✓  Behavior requiring further inspection:

• A natural, low-intensity rubbing sound may occur as the upper slider plates move across the lubricated lower plates. This sound is unavoidable during normal operation. Ensure that the plates are properly greased and that there is no metal-to-metal contact or any dry spots along the slider travel path.
  WARNING: Always perform re-greasing with the machine powered OFF.
• Slight movement or creeping of the machine in any direction may occur, particularly on smooth or slippery floors. If necessary, secure or anchor the machine to prevent unwanted movement. Rubber gym flooring mats have been found to provide good adhesion and can help prevent the machine from moving during testing or gameplay.
  WARNING: Always perform any securing or immobilization procedure with the machine powered OFF.

✗  Unacceptable behavior:

• Non-smooth, irregular, or stuttering movement - may indicate a collision, excessive friction, or a faulty actuator.
• Collision between any two components at the end of the sinusoidal motion, indicated by a clicking or knocking sound - indicates incorrect machine geometry and/or improper assembly or damaged components.
• Any collision sound coming from any part of the machine at any stage of the test - indicates improper assembly or damaged components.
• Friction noise between any two metal components at any part of the machine - indicates improper assembly or damaged components.
• Reversed motion patterns (for example surge to the front instead of to the rear) indicate that the actuators are connected to the wrong slots.
• Any metal component rubbing against or contacting any cable - indicates incorrect cable routing.
• The two frames moving apart vertically - indicates an incorrect input signal, improper assembly or damaged components.

If expected correct behavior is reached, you may proceed to the next assembly steps. DISCONNECT the platform and power it OFF before performing any work on the machine.

5 Post-assembly summary

At this stage, if the instructions have been followed correctly and chronologically, the machine is fully assembled and ready for the cockpit installation to be continued:

• Installation of a custom aluminum profile cockpit is available with the included brackets - 6.1.
• Installation of a motion platform with QS-210 or QS-220 actuators is available with the included actuator captive cups and brackets - 6.2.
• Make sure to connect the machine correctly - set the DIP switches according to your setup, details in section 7.1.
  • CFG 1-2 for QS-TP1 only
  • CFG 3-4 for a QS-motion platform 2DoF
  • CFG 5-6 for a QS-motion platform 3DoF
  • QS-H13 and QS-BT1 do not need to be included in the CFG switch circuit (they connect independently via USB)
• It is recommended to create a single Motion Lock circuit for all QubicSystem machines in the ecosystem and use a single Motion Lock button which stops all devices at once - section 7.4.
• Ensure that the Motion Lock button is mounted within immediate reach of the user, taking into account the restricted movement caused by being strapped into a seat with a racing harness.
• Always ensure that bystanders are aware of the machine's dynamic capabilities and range of motion to prevent injury during operation of the motion platform.

6 Integration with a cockpit

Proceeding with the installation should only be considered if the QS-TP1 is fully assembled, tested in motion, and with all bolts torqued to specification.

6.1 Custom aluminum profile cockpit installation

There are two methods of installation available, which enable a wider range of supported cockpit widths:

• Mounting method A - 540-650 mm of cockpit width (21.26-25.60 in.)
• Mounting method B - 646-756 mm of cockpit width (25.43-29.76 in.)

Install the included cockpit mounting adapter brackets. DO NOT torque the bolts yet. Match your cockpit's width to one of the two mounting methods (cockpit mounting bracket bottom surface facing inside or outside):Mounting method A:
A 1. Install your aluminum profile cockpit on the QS-TP1's top frame. Align the cockpit's longitudinal center axis with the top frame's longitudinal center axis. Your cockpit will need lifting to align mounting bolts with T-slot nuts.A 2. Make sure that the cockpit is installed directly in the QS-TP1's longitudinal axis. Measure the distance from the side of the cockpit to the edge of QS-TP1's top frame - it must be equal at all four corners. Torque all M8 bolts used for installation (23 Nm - 17 ft-lbs).Mounting method B:
B 1. Measure the width of your cockpit precisely in the mounting spots. It is recommended to measure both the front and the back.B 2. Rotate the mounting bracket 180° from the A method and install them on the QS-TP1. Do not torque the bolts yet.B 3. Adjust the adapters so that their overall length matches the cockpit length exactly. Position them symmetrically, with equal clearance from the edges on both sides.B 4. After the adapters have been adjusted perfectly, torque them to 23 Nm (17 ft-lbs). Once the cockpit is installed on top, the bolts will no longer be accessible.B 5. Install the aluminum cockpit to the adapters. Torque all the mounting bolts to 23 Nm (17 ft-lbs).

6.2 QS-210/QS-220 vertical actuators installation

Pre-installation information:

• Placing a motion cockpit on a QS-TP1 must be performed with vertical actuators already installed to a rigid cockpit, with captive cups installed.
• The longitudinal position of the vertical actuators has to be corrected to fit QS-TP1's mounting points. Lateral adjustment and longitudinal dimensions are available in step 2. (Cockpit longitudinal dimensions).
• For details on the vertical actuator mounting procedure - refer to the QS-210 or QS-220 user manual.

1. Mount the actuator universal adapter to your aluminum profile cockpit. For details refer to the QS-210/220 user manual. Do not torque the bolts yet.2. Make sure to position the adapter bracket within specified dimensions to fit the QS-TP1's captive cups. The actuator mounting brackets must be perfectly perpendicular to the ground (or cockpit's side profiles) and with equal width from the edges of the cockpit (forming a perfect rectangle).3. Lift your cockpit in the air high enough to clear the height of the actuators mounted to the sides. You can place it temporarily on support blocks or car jack stands.
Install the actuators, refer to the QS-210/220 user manual.

Image: tp1_assembly_p36_f.png

4. If plastic actuator feet are installed into piston rods, remove them by unscrewing them counterclockwise. In case they are seized from previous usage - use work gloves with thick rubber coating to ensure better grip and protection from abrasion.

Image: tp1_assembly_p36_a.png

5. Slide the foot plates into the piston rods and screw in the foot ends. DO NOT overtorque, they must be screwed in manually.

Image: tp1_assembly_p36_b.png

6. Insert rubber O-rings into the foot cups.

Image: tp1_assembly_p36_c.png

7. Distribute a thin layer of sliding grease in all four cups and spread it flat and level on the bottom and the o-ring.

Image: tp1_assembly_p36_e.png

Notice: There are two types of cup mounting plates - 6 mm and 12 mm holes with a cutout. Ensure to use the correct one for the next step.

Image: tp1_assembly_p36_d.png

8. Install the 6 mm cup mounting plates with the foot cups into the foot plates. Torque the bolts up to specification (9.5 Nm - 7 ft-lbs).
Note: the bolts MUST be inserted from below, otherwise the cockpit will not mount to QS-TP1 correctly.

Image: torque_icon.png

9. Place 12 mm cup mounting plates on the top frame. Align their cutout with the top frame's protruding M6 bolt. Refer to the illustration:10. Place your cockpit on the QS-TP1's top frame. Align the cup mounting plates with the bottom 12 mm cup mounting plate. Protruding bolts from the bottom should slide into correct position. Ensure both plates are aligned.
Screw in the M8 bolts with wedge-lock washers manually. Do not torque them down yet.11. Ensure that the cockpit centerline is perfectly aligned with the QS-TP1 centerline.
a) Verify the alignment by measuring the distance between the mounting plate and the edge of the QS-TP1 at all four corners. All measurements must be equal.b) Torque all 12 mounting bolts to 23 Nm (17 ft-lbs).

6.3 D-BOX™ G5 vertical actuators installation

Pre-installation information:

• Placing a motion cockpit on a QS-TP1 must be performed with the D-BOX™ G5 actuators already installed to a rigid cockpit, with captive cups installed.
• The longitudinal position of the D-BOX™ G5 actuators has to be corrected to fit QS-TP1's mounting points. Lateral adjustment and longitudinal dimensions are the same as for the QS-210/QS-220 actuators - refer to step 2. (Cockpit longitudinal dimensions).
• For details on the D-BOX™ G5 actuator mounting procedure - refer to the D-BOX™ documentation delivered with your G5 actuators.

Image: tp1_dbox_1.png

1. Unscrew the bolts and remove the original D-BOX™ feet from all four actuator piston rods. The removed feet and their bolts are not used any further in this procedure - store them together with the rest of the D-BOX™ accessories.

Image: tp1_dbox_2.png

2. Screw the M5 x 25 set screw into the threaded indexing hole in the piston rod. It works as an anti-rotation pin. Apply a drop of threadlocker and use maximum of 5 Nm (3.7 ft-lbs).

Image: torque_icon.png

Image: threadlocker_icon.png

Image: tp1_dbox_3.png

3. Set the protrusion of the screw to 7 mm (± 2 mm), measured from the face of the piston rod. Repeat the measurement on all four actuators.

Image: tp1_dbox_4.png

4. Place the foot adapter on the piston rod - align its cutout with the protruding set screw - and bolt it down with the M8 x 16 countersunk bolt (DIN 7991). Apply a drop of threadlocker to the bolt. Use the maximum of 15 Nm (11 ft-lbs).

Image: torque_icon.png

Image: threadlocker_icon.png

5. Slide the foot plates onto the piston rods and screw in the foot ends. DO NOT overtorque, they must be screwed in manually.

Image: tp1_dbox_6.png

6. Insert rubber O-rings into the foot cups.

Image: tp1_dbox_7.png

7. Distribute a thin layer of sliding grease in all four cups and spread it flat and level on the bottom and the o-ring.

Image: tp1_dbox_8.png

Notice: There are two types of cup mounting plates - 6 mm and 12 mm holes with a cutout. Ensure to use the correct one for the next step.

Image: tp1_dbox_9.png

8. Install the 6 mm cup mounting plates with the foot cups into the foot plates. Torque the bolts up to specification (9.5 Nm - 7 ft-lbs).
Note: the bolts MUST be inserted from below, otherwise the cockpit will not mount to QS-TP1 correctly.

Image: torque_icon.png

9. Place 12 mm cup mounting plates on the top frame. Align their cutout with the top frame's protruding M6 bolt. Refer to the illustration:10. Place your cockpit on the QS-TP1's top frame. Align the cup mounting plates with the bottom 12 mm cup mounting plate. Protruding bolts from the bottom should slide into correct position. Ensure both plates are aligned.
Screw in the M8 bolts with wedge-lock washers manually. Do not torque them down yet.11. Ensure that the cockpit centerline is perfectly aligned with the QS-TP1 centerline.
a) Verify the alignment by measuring the distance between the mounting plate and the edge of the QS-TP1 on both sides. All measurements must be equal.b) Torque all 12 mounting bolts to 23 Nm (17 ft-lbs).D-BOX™{ is a trademark or registered trademark of D-BOX Technologies Inc. in Canada and/or other countries. All other trademarks are the property of their respective owners. Qubic System is an independent company and is not affiliated with, endorsed by, or sponsored by D-BOX Technologies Inc.

7 Connection diagrams and software installation

7.1 CFG switch configuration

CFG switches need to be set to appropriate positions in accordance with the actuator number. The actuator number can be found on the sticker on the Power Cabinet. By default they are set accordingly to the connected actuator number.
If you want to change the layout of the actuators you need to change the CFG switches setting by switching to the number of the actuators they represent.

7.2 Connecting QS-TP1 independently with user's PC

This section refers to 2DoF traction loss QS-TP1 platform used independently.
CFG DIP switch setting and connection diagram for 5DoF setup (4 vertical actuators + QS-TP1) are.

7.3 Connecting QS-TP1 with QS-210/220 3DoF

7.4 QS-TP1 with QS-210/220 2DoF and 3DoF, QS-DD-20 Motion Lock diagrams

Neither QS-DD-20 nor QS-BT1 need an M-BUS connection with any Power Cabinet. They communicate via USB cable directly with the PC.  
The diagrams below show Motion Lock connections with QS-TP1 and QS-series devices.

1. QS-TP1 with Motion Lock button.2. QS-TP1 with a 2DoF (QS-210/220).3. QS-TP1 with a 3DoF (QS-210/220).4. QS-TP1 with a 2DoF (QS-210/220) and a direct drive steering wheel (QS-DD-20).5. QS-TP1 with a 3DoF (QS-210/220) and a direct drive steering wheel (QS-DD-20).6. QS-TP1 with a 3DoF (QS-210/220) and a (QS-BT1) belt tensioner.
More QS-BT1 Motion Lock connection diagrams can be found in the QS-BT1 user manual - QubicSystem.com/uqsbt1.

7.5 Software installation

To download the software visit: QubicSystem.com/Download

Once the QS-TP1 is installed and connected correctly:

1. Download Qubic Manager Software.
2. Proceed with the installation steps and launch the application.
3. Connect the power connection cord to the wall socket.
4. Turn on the system by switching on the power switch button on the Power Cabinet.
5. Cycle through the Motion Lock button positions - press and unpress it (go to section 2.10 for details on the procedure).
6. The QS-TP1 will perform a start-up calibration.
   Warning

   • DO NOT change the payload during the start-up calibration.
   • DO NOT enter the cockpit during the start-up calibration.
7. If Qubic Manager has recognized the QS-TP1 correctly, the status of the machine visible in the lower left corner will change to Parked/Centered (after Global Pause has been disabled - details in section 2.11.).
   

   Image: qm_status_parked.png
   Warning

   If the device did not connect correctly:

   • Go over the cable connections - compare the connections to the diagram again, look for loose plugs or damaged cords.
   • Go to Troubleshooting section.
8. Check Action Center on the right side panel for a list of actions that require attention:
   

   Image: qm_action_center.png
9. It is possible to solve them one by one or by pressing the Resolve All button. Firmware update may require additional confirmation in the dialogue box.
   

   Image: qm_action_center_resolve_all.jpg
10. Go to Tools and Diagnostics → Devices and select Configure.
    

    Image: configure_2.png
11. Choose the correct layout variant from the list (traction loss). The software needs restarting.
    

    Image: qs_hardware_configuration1.png
    For QS-210/220 3DoF setup with traction loss control (QS-TP1): Choose the correct layout variant from the list (4A T/S setup).
    

    Image: screenshot_qs3.jpg
12. Platform dimensions for QS-TP1 need to be picked from Configure for: menu. In case of a 5DoF platform (4A T/S), for dimensions between the vertical actuators of QS-CH1 or QS-210/220 - follow the instructions in the window or refer to the user manual of the specific QS-device (QubicSystem.com/User-Manuals).
    

    Image: qs_hardware_configuration2.png
13. Scroll down and choose one of the operation modes:
    

    Image: screenshot_operation_mode.png
    Info

    • Q-MODE is unavailable for QS-TP1.
    • 2DoF single set of QS-210/220 works only in Heavy-Duty mode with QS-TP1.
14. Close the configuration and return to the main application window. Choose the game and check profile details by clicking on the game tile.
    Info

    Default profiles are integrated with the software and do not require additional installation. The list of supported games is available at: QubicSystem.com/Supported-games.
    

    Image: qm_selecting_game_profile.png
15. Adjust the motion effects intensity to your preferences in the game profile window. Scroll down to see all of the settings.
    

    Image: qubicmanager_software_installation_screenshots3.png
16. Activate a profile by clicking the Activate button.
    

    Image: qubicmanager_software_installation_screenshots4.png
17. Launch the game by clicking the Run the game button.
    

    Image: qubicmanager_software_installation_screenshots5.png
18. You can also adjust the settings during the game simulation by pressing ALT+TAB and switching between the applications - once the profile is active changes will apply instantly.

 

8 Maintenance and cleaning

To minimize the risk of abnormal heating that can result in system failure, keep the QS-TP1 uncovered, clean and dust-free. Cleaning the unit should be performed with a soft, dry cloth. DO NOT use solvents or cleaners that may corrode or damage materials of parts used in the QS-TP1 in any other way.

If any of the above-mentioned elements is dirty or dusty, use a clean cloth to remove it. Isopropyl alcohol can be used to remove contamination caused by lubricants.

8.1 Checking the bolts

During assembly it was suggested to use an oil marker to mark the position of the actuator mounting nuts, making it easy to check that they have not loosened due to vibrations. There should be a continuous oil-mark line from the bolt, across the nut, and all the way to the slider plate.
Their position must be checked when additional vertical linear actuators are installed on top of the QS-TP1 - full 4- or 5-DoF motion system. The first check should be performed after 10 hours of operation, followed by checks after 100 and 400 hours of operation.

8.2 Checking the Motion Lock button

At least once a month check if the Motion Lock button is working correctly:

1. Before anyone steps into the platform - turn on the QS-TP1.
2. Push the red Motion Lock button. Device status will change:
   

   Image: screenshot_platform_status_motion-lock.png
3. The machine should stop and not react to any signal.
4. With a correct profile activated, proceed to a game or a simulation and engage movement.

✓

If the Motion Lock button works correctly - the platform does not react or move in any way.

✗

If the Motion Lock button does not work correctly - the platform proceeds to simulate motion from the game/simulation. Check the cable connection and repeat the test. If the problem persists - DO NOT use the platform, power it off and contact technical support immediately.

8.3 Greasing the slider plates

If the QS-TP1 starts emitting squeaky noises during operation - the device is not broken but needs to be greased.

1. Go to QubicManager →  Tools and diagnostic →  Platform diagnostics.
   

   Image: platform_diagnostic_surge_yaw.png
2. In Platform diagnostics window move the platform to the maximum front position (surge slider). You can also use yaw slider to expose a larger part of the slider plate.
   

   Image: tp1_greasing.png
3. Spray some penetrating oil on the rear metal plates.
   

   Image: tp1_greasing_2.png
4. In Platform diagnostics move the platform back and forth and to the sides (Yaw slider) so that it cleans the plates itself.
5. Wipe off penetrating oil residue and any dirt that will be moved to the edges of the plates with a soft and dry cloth.
6. Use a SMALL AMOUNT of included sliding grease (replacement: bearing grease, red, lithium based, NLGI-2) on the back metal plates.
7. Move the platform back and forth and to the sides so it distributes the grease evenly and until the squeaks are gone.
8. Wipe off any grease residue collected on the sides with a soft and dry cloth.
9. Repeat the process for front slider plates.

9 Troubleshooting

Before contacting technical support, try this:

• Check Action Center in QubicManager.
• Check all cable connections in the device.
• Restart QubicManager application by right-click on the application icon in the system tray and selecting Restart:
  

  Image: screenshot_app_restart.jpg
• Check Motion Lock Switch position (should be unpressed to activate the motion) :
  

  Image: estop_positions.jpg
• Try different USB ports (also try bypassing the USB hub by a direct PC connection).
• If a problem occurred abruptly, it could be caused by a thermal protection. Turn off the QS-TP1, disconnect it from power outlets and wait at least 15 minutes to let it cool down. Try turning it on again later.
• In case of any unclear electrical issues, strange behavior or abnormal work conditions, contact technical support.

9.1 QubicManager device statuses

- no device is detected. If status appears while devices are connected - indicates that firmware update failed (requires firmware recovery) or M10 controller or USB connection is at fault. Check USB connection for loose connections, try different USB ports, bypass any USB hubs, swap USB cable for a different one. - Power Cabinets are disconnected or not powered. If this status appears during operation - check power cords, power switches, CFG DIP switches configuration and M-BUS connection cables. - the device is in simulation/receives input signal. - the device is paused (Pause button at the bottom of the QubicManager window). - Motion Lock system has been triggered. Unpress the Motion lock button, check the Motion Lock button cable/connection. In a setup with no Motion Lock button - check the Motion Lock jumper. - the device is waiting for a cold start procedure (more details). - the device is performing calibration/reference run. DO NOT change the payload. - the device is parking (the game/simulation was paused or no telemetry input is available). - the device achieved parking position and is in stand-by mode. It is powered, connected and ready to be operational. - there is an issue with the connection or power - check the working status in Tools and diagnostic →  Devices.

9.2 Common problems with solutions

• Problem: QubicManager software crashes on launch with an OpenGL error.
  Solution long-term #1: This issue is caused by graphics drivers. Try to downgrade to a previous version of graphics drivers or check for updates.
  
  Solution short-term: To open the app, click OK on all the operating system errors. Restart the QubicManager software and you will be presented with a window:
  

  Image: opengl_error_3.png
  Click "YES" if you want run the application in Safe Mode (it will run a little slower).
  
  Solution long-term #2: In order to overwrite the OpenGL rendering backend permanently, type in troubleshooting in Windows search bar. Select Qubic System Troubleshooting Assistant.
  

  Image: opengl_error_1.png
  In the prompt window, type 6 on your keyboard and click Enter. Restart the QubicManager application.
  

  Image: opengl_error_2.png

9.3 Creating a snapshot

A snapshot is the easiest and fastest way to diagnose a problem. If you send in the zip file generated in the snapshot menu along with a description of the problem, technical support receives all the necessary information about the product and its configuration. It can be then analyzed to provide the best solution.

1. Open the main window of the QubicManager application.
2. Go to Tools and Diagnostic →  About / Support.
   

   Image: qm_about_support.png
3. Open the Snapshot window:
   

   Image: qubicmanager_software_installation_screenshots7.jpg
4. Select data that will be included in the snapshot.
5. Scroll down, consent to the technical support terms and conditions and select Create & Show:
   

   Image: screenshot_qs_snapshot2.jpg
6. The snapshot has been created, click the OK button - the folder with the snapshot ZIP file will open.
   

   Image: snapshot_2.png
7. Attach the snapshot ZIP file to your support request.

Alternatively, click Snapshot icon in the top-right corner of the Action Center:

9.4 Discord channel

We strongly recommend joining our discord channel, where our growing community is sharing amazing tips and ideas of how to set up, use and tune the Qubic System products. You can also send questions for our staff or get answers directly from the community.

10 Advanced applications

10.1 Adding additional devices to the motion lock circuit

If there is necessity to stop other devices, apart from the QS-TP1, ML (Motion Lock) and additional user devices can be controlled by safety relay outputs. In the example application, the E-STOP button is connected to the external safety relay. When the E-STOP is triggered, the safety relay will activate the Motion Lock function, which will stop motion of the platform and additional devices.

Image: motion-lock-circuit_2_rgb.jpg

10.2 Implementing the working zone protection

To protect bystanders from accidental hit from moving parts of the platform, safety gate with opening sensor* can be connected to safety relay input for activating ML function. When the gate opens, the safety relay output activates the ML (Motion Lock) function and stops the motion of the platform. *Check your safety relay manual for list of applicable sensors

10.3 Increasing safety level

 

10.3.1 Assembling Motion Lock jumper

To apply solutions which require using power line contactors, Motion Lock connection cables in the QS-SB2 power cabinet needs to be replaced with jumpers. To prepare a jumper, you need to assemble recommended connector as shown below:

Image: motion_lock_jumper_rgb.jpg

10.3.2 Adding power-cut circuit with E-STOP button

If specific SIL/PL rated level needs to be achieved, it might be necessary to install a power cut-off device. Two contactors connected in series and controlled by safety relay can be used to provide or cut-off power line to QS-SB2 power cabinets. When safety function on safety relay input is triggered, a safety relay will switch off the contactors, thus cutting-off the power to the platform. To apply this solution, ML UP connection cables needs to be replaced with prepared jumper as described in section 10.3.1.

10.3.3 Implementing the working zone protection with power-cut circuit

In example application contactors connected in series provide power line to the QS-SB2 power cabinets. When safety function on safety relay input is triggered, a safety relay will switch off the power contactors, thus cutting-off the power to the platform.*Check your safety relay manual for list of applicable opening sensors

10.4 Implementing non-factory Motion lock switch

For non-factory Motion Lock plug setup, you must assemble plug and connectors as shown below:If you want to assemble custom Motion Lock switch or a button box setup (only Double Pole Single Throw switch compatible) using QubicSystem Motion Lock interlink cable, follow the diagrams below:

11 Conformity information

Image: ce_conformity_information.png

The QS-TP1 meets the requirements of CE marking and relevant regulations of the EMC Directive 2014/30/EU.

Image: fcc-logo-black-2020.png

The QS-TP1 meets the requirements of FCC 47 CFR Part 15, Class B digital device.

12 Environmental Impact and Disposal

Image: disposal.png

DO NOT dispose of this product with standard household waste but drop it off at a collection point for the disposal of Waste Electrical and Electronic Equipment for recycling.

QS-TP1 is shipped with wooden cases/cardboard boxes. If the packaging is no longer needed, it can be fully recycled.
QS-TP1 is an advanced device and if stored or disposed of incorrectly it could harm the environment or/and other people. When the device is no longer in use it should be disposed in environmental safe manner in compliance with applicable local work and environmental protection regulations. If no other agreement of disposal was concluded, the device shall be dismantled for disposal as follows:

• Metal parts should be scrapped.
• Electric and electronic components should be disposed of in the specialized disposal center.
• Other materials should be sorted and disposed of accordingly to the local law and regulations.

13 Liability Disclaimer

If permitted under applicable law, Motion Systems and its subsidiaries disclaim all liability for any damages caused by one or more of the following:

• The product has been modified, opened, or altered.
• Failure to comply with assembly instructions.
• Inappropriate or abusive use, negligence, an accident (an impact - for example).
• Normal wear.

14 Warranty

Motion Systems warrants to the consumer that this product shall be free from defects in materials and workmanship, for a warranty period which corresponds to the time limit to bring an action for concerning this product.
For commercial customers there is a one (1) year limited warranty, starting on the original date of purchase.
For non-commercial customers there are two (2) years warranty, starting on the original date of purchase.
Within the warranty period, the product will be repaired or replaced free of charge, excluding shipping charges.

This warranty shall not apply:

• If the product has been modified, opened, altered, or has suffered damage as a result of inappropriate or abusive use, negligence, an accident, normal wear, or any other cause unrelated to a material or manufacturing defect (including, but not limited to, combining the QS-TP1 with any unsuitable element, including in particular power supplies, chargers, or any other elements not supplied or approved by Motion Systems for this product).
• In the event of failure to comply with the instructions provided by technical support.
• To software (said software being subject to a specific warranty).
• To accessories (cables, cases, for example).
• If the product was sold at public auction or if the product has suffered damage as a result of force majeure: flood, fire, earthquake, storm.

This warranty is non-transferable. No new warranty period commences if the product is repaired or replaced. Your statutory rights towards the seller are not affected or restricted by this warranty. Motion Systems, and their partners are not liable for any indirect, incidental, or punitive damages from use of this product. In case of malfunction during the warranty period immediately contact technical support.

15 Copyright

Qubic System is a trademark of Motion Systems. All rights reserved.

All the contents in this user manual are the intellectual property of Motion Systems. No part of this manual, including the products and software described in it, shall be modified or translated into any language without the prior written permission of Motion Systems. Specifications and information in this manual are subject to change at any time without obligation to notify any person of such revision or changes. Illustrations are not binding.

16 Manufacturer information